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Volume 18 Articles

DARPA logoDARPA's Warrior Web Project May Provide Super-Human Enhancements

By David McNally, RDECOM Public Affairs

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The Defense Advanced Research Projects Agency’s Warrior Web program seeks to create a soft, lightweight under-suit that would help reduce injuries and fatigue and improve Soldiers’ ability to efficiently perform their missions. (DOD photo)
The Defense Advanced Research Projects Agency’s Warrior Web program seeks to create a soft, lightweight under-suit that would help reduce injuries and fatigue and improve Soldiers’ ability to efficiently perform their missions. (DOD photo)

ABERDEEN PROVING GROUND, Md. – Dismounted Soldiers carrying full battle gear are pushed to their physical limits. Soldiers often heft 100 pounds or more of essentials. How the soldier of the future maintains a decisive edge may lie in innovations developed by the Defense Advanced Research Projects Agency, better known as DARPA.

“That load is a critical issue,” said Lt. Col. Joe Hitt, a former Warrior Web program manager. “In Warrior Web, we want to explore approaches which make that kind of load feel, in terms of the effort to carry it, as if its weight has been cut in half. That’s the goal.”

DARPA launched the Warrior Web program in September 2011, seeking to create a soft, lightweight undersuit to help reduce injuries and fatigue while improving mission performance.

“The number one reason for discharge from the military in recent years is musculoskeletal injury,” Hitt said. “Warrior Web is specifically being designed to address the key injuries at the ankle, knee, hip, lower back and shoulders.”

Army researchers have been evaluating prototype devices for DARPA at Aberdeen Proving Ground, Maryland.

Researchers from Harvard University’s Wyss Institute for Biologically Inspired Engineering spent the past several years developing a biologically inspired smart suit that aims to boost efficiency through a new approach. A series of webbing straps contain a microprocessor and a network of strain sensors.

“The suit mimics the action of leg muscles and tendons so a soldier’s muscles expend less energy,” said Dr. Ignacio Galiana, a robotics engineer working on the project.

Spc. Rafael Boza, a Soldier from the 1st Infantry Division, tests the prototype smart suit on a three-mile course of paved roads and rough terrain at Aberdeen Proving Ground, Md., Oct. 3, 2014. (U.S. Army photo by Tom Faulkner)
Spc. Rafael Boza, a Soldier from the 1st Infantry Division, tests the prototype smart suit on a three-mile course of paved roads and rough terrain at Aberdeen Proving Ground, Md., Oct. 3, 2014. (U.S. Army photo by Tom Faulkner)

Galiana said the team looked to nature for inspiration in developing cables and pulleys that interact with small motors to provide carefully timed assistance without restricting movement.

DARPA selected the U.S. Army Research Laboratory to evaluate several Warrior Web prototypes at the Soldier Performance and Equipment Advanced Research facility, or SPEAR.

“DARPA was looking for an organization that had experience collecting biomechanics and physiological data on soldiers in the field, and evaluating soldier performance for various equipment items,” said Dr. Angela Boynton, a mechanical engineer with Army Research Laboratory’s Human Research and Engineering Directorate. “We have a unique capability in that we have a biomechanics lab co-located with an obstacle course and a cross-country course, so we’re able to collect both lab-based data and field data for the systems.”

During testing, soldiers wear the prototype while carrying battle gear. Researchers capture data as the soldier walks on an instrumented treadmill that measures how hard the feet hit the ground with each stride.

“We’re also looking at how they’re walking in terms of time and space,” Boynton said. “We get things like stride length and stride frequency, and the time that their feet are in contact with the ground. We are also capturing energy expenditure data so we know how many calories they’re burning while they’re walking on the treadmill with the different conditions. We’re also looking at muscle activity, specifically the leg muscles, to look at the amount of muscle work that they’re doing while they’re performing that task.”

Army evaluators and the Harvard researchers walked alongside Spc. Rafael Boza, a soldier from the 1st Infantry Division at Fort Riley, Kansas. Boza tested the prototype Oct. 2, on a three-mile course of paved roads and rough terrain.

DARPA also turned to Army researchers during the first phase of Warrior Web prototype development last year. The Army Research Laboratory tested nine devices on soldiers over a 21-week period.

“Most of the devices that they’ve brought us have been really interesting, and in many cases, did seem to help the soldiers to some extent,” Boynton said. “The level of development from the first round of evaluations to the second round of evaluations has been really impressive, so far. They’ve addressed a lot of the human factors issues in terms of comfort and fit that we identified in the first round of evaluations, and a lot of the system functionality has been much more streamlined and it’s starting to look like a field-ready device, rather than a prototype.”

Harvard researchers said they hope to help soldiers to “walk longer distances, keep fatigue at bay and minimize the risk of injury when carrying heavy loads.”

The Army plans to continue to gather high-resolution, highly controlled data during evaluations.

DARPA’s goal is to integrate “multiple mature component technologies into a system potentially wearable by 90 percent of the U.S. Army population, both male and female.”

Warrior Web would protect injury-prone areas by stabilizing and reducing stresses on joints and promoting efficient and safe movement over a wide range of activities, he said.

While protecting against injury, Warrior Web also seeks to make soldiers into better performers by giving them the feeling of a lighter load and enhancing their existing physical capabilities.

“We’re assessing new technologies that could even allow a soldier to run a four-minute mile,” Hitt said. “For example, we have components such as motors and springs integrated into a suit which will augment the work performed by the muscles in the legs. This may be a pathway to enhancing performance.”

Such performance enhancement may sound like science fiction.

“The theory behind it is if you can provide enough force to the runner, you could probably have them do a four-minute mile,” said Michael LaFiandra, chief of the Dismounted Warrior Branch at the U.S. Army Research Laboratory. “We’re skeptical because we’re researchers and it’s part of our job to question everything. But, they’re bringing the technology here. They want to demonstrate this four-minute mile concept and we’re hopeful that they can do it.”

Wearable technologies are the newest buzz in the commercial tech world. Sensors can measure heartbeats, blood pressure and steps taken. This information is useful to an individual interested in trying to live a healthy, active lifestyle. However, the information may be critical to a small unit leader when soldiers are networked together. A leader would be able to monitor health signs in real time to better evaluate situations and make good decisions.

DARPA, along with scientists from the Army Research Laboratory Human Research and Engineering Directorate, or ARL-HRED, tested nine prototype Warrior Web systems on soldiers over 21 weeks during the first phase of the program.

“I think it has enormous potential,” LaFiandra said. “When you look at the amount of load soldiers are being asked to carry and the various types of terrain they’re being asked to carry it over, they need some sort of assistance.”

The Army has looked at off-loading gear to a robotic asset or even precision airdrops as ways of reducing soldier load.

“Those methods will be effective to some extent,” LaFiandra sad. “The reality still remains that soldiers are going to be carrying a lot of weight. If we want them to be able to perform their mission and carry this weight, we need to do something to help them.”

“We can have soldiers wearing the system walking on the treadmill, measuring how hard the foot hits the ground and how hard their muscles are working, and then have them immediately go outside and climb over stumps and downed trees and walk through water to their ankles if we want them to,” LaFiandra said. “We’re also developing ways of capturing more of the high-resolution laboratory data in that field environment.”

“I think this approach has contributed to our success because all of the performers knew that they would be undergoing independent testing by a very qualified team with an excellent facility,” Hitt said.

DARPA is also partnering with the Natick Soldier Research, Development and Engineering Center, or NSRDEC, and Natick Soldier Systems Center in Massachusetts.

“They are one of our stakeholders,” Hitt said. “They’re part of our Warrior Web community, which will have about 30 different industry, academic organizations and government partners by this summer. They also actively participate by making sure that the technologies created by our performers integrate into existing soldier systems.”

Hitt said ARL-HRED helps them to assess biomechanics and physiology while NSRDEC looks at the Warrior Web technology and makes sure it integrates with soldier equipment such as body armor, communications gear and weapons systems.

During the first period of testing, known as Task A, researchers are exploring technologies to augment muscle work and increase soldier capabilities. The team is addressing five key areas:

  • Core injury mitigation
  • Comprehensive analytical representations
  • Regenerative kinetics
  • Adaptive sensing and control
  • Suit human-to-wearer interface

Then, DARPA called on industry and academia for proposals to begin the second period of testing, or Task B.

“We received an incredible response and were very fortunate to have a huge pool of very competitive proposals,” Hitt said.

DARPA officials said while they are sharing research and findings with the U.S. Special Operations Command, Warrior Web is not part of the Tactical Assault Light Operator Suit, or TALOS, currently under development.

Hitt said, “Our vision is to significantly reduce the time it takes to do a rucksack march and then when you get onto the marksmanship course, you’re almost as fresh as if you hadn’t marched at all.”

Note: The U.S. Army Research Laboratory is part of the U.S. Army Research, Development and Engineering Command, which has the mission to ensure decisive overmatch for unified land operations to empower the Army, the joint warfighter and our nation. RDECOM is a major subordinate command of the U.S. Army Materiel Command.

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